Increasing production efficiencyIIoT and AI industrial solutions
Zyfra develops industrial digitalization technologies, invests in such products and improves the Industrial Internet of Things and Artificial Intelligence environment. Company's key fields of industry are machinery, metallurgy, mining, oil & gas and chemical enterprises. We promote readymade industry solutions in predictive analytics and data analysis, tech processes optimization, machinery and floor staff monitoring.
acting digital advisors and digital twins
Zyfra MDCplus: manufacturing data collection (MDC) system
Do you know what actually happens in your workshop?
To make effective decisions, you need objective information. The first step to increasing productivity is real-time personnel and equipment monitoring.
Zyfra MDCplus is a real-time machine monitoring and manufacturing data collection (MDC) system with hundreds of customizable reports and charts that can be used to track jobs, parts, operations, work centers, OEE, scrap, costs, downtime and people.
MDCplus key features
Monitoring of equipment states and downtime reasons in real time on a linear chart, in a table, or on a facility floor plan;
Monitoring of equipment operation parameters (current, power consumed, temperature, speed and feeds, JOG correctors, spindle and axes load, PLC signals, etc.);
Control of equipment power consumption parameters;
Detailed info for each machine (event log, error log, list of measurable parameters for the machine, process information, etc.);
Video monitoring of production areas, option for video capture of individual events;
Setup of controlled events and notifications for appropriate company units (e-mail, SMS);
Reports generation for company managers and units with automatic distribution according to a set schedule;
Display reports on the monitor (TV panel) on the facility floor and on mobile devices (tablets, smartphones);
Trends in equipment and staff performance analysis;
Calculation of key performance indicators (KPIs) for equipment and staff, including OEE, as per ISO 22400-2 2014. KPIs can be calculated based on user-defined formulas.
Production monitoring module
Monitoring of manufactured output and scrap;
Control of the time standards for the execution of technological operations;
Control of telemetry parameters during manufacturing output in order to reduce spoilage;
Generation of shift tasks, routing sheets, and orders;
Report generation on manufactured output and rated time and KPI calculation, including OEE.
Vibration Monitoring and Diagnostics module
Measurements of key parameters characterizing the technical state of key machine components;
Comparison of parameter values with permissible levels and alerts generation when permissible levels are exceeded;
Send data on the actual state of equipment components to the CMMS system;
Crash and impact detection with issuing machine shutdown signals;
CNC Program Management Module
Storage of NC programs;
DNC Communication (ETHERNET, USB, RS232, IFSP);
Analysis of NC program usage and comparison of the code with the standard.
Downtime Management Module
Dispatch of non-scheduled (emergency) repairs and maintenance;
Scheduling of MRO operations based on work hours and actual states of the CNC machine;
Control of the execution of scheduled repairs;
Management and recording of the work of maintenance and repair staff;
Management of procurement for maintenance and repair services;
Documentation support of maintenance and repair operations;
Interaction with external service providers.
API connection for external ERP, CAD/CAM/PDM, MES and BI systems
Synchronized reference data;
Sending documents (order, shift task, routing sheet);
Obtaining actual data (order/operation/machine operation/equipment/employee);
Obtaining any CNC machine operation data.
Data collection scheme
How it works
Taking efficiency and safety of the mine to the next level
Zyfra IIoT Platform
- Rhythmical production
- Identified and localized losses
- Optimal quality margin of finished products
- Timely and sufficient equipment maintenance
Pekka Viljakainen Chairman of the BoardBiography
Igor Bogachev Chief Executive OfficerBiography
Pavel Rastopshin Managing DirectorBiography
Mikhail Makeev International business director, Zyfra MiningBiography
Rajesh Burase Regional Director India, Zyfra MDCplusBiography
Ilkka Saarinen Regional Director Nordics, Zyfra MDCplusBiography
Rajendra Singh Goyal Regional Director India, Zyfra MiningBiography
Pranay Prasoon Business Solution Architect, Zyfra MiningBiography
Mario Rabines Business Development Director, Zyfra MiningBiography
Fernando Reed Alzérreca Regional Director LatAm, Zyfra MiningBiography
“BRICS countries need to promote networking between chambers of commerce and industry, business councils, professional associations and unions, intensify collaboration between business entities through joint projects, trade fairs and exhibitions in the hi-tech sector,” said Igor Bogachev, CEO of Zyfra.
We have a new development to tell you about; we’re launching a series of free webinars, focusing on the future, developments and industry leading technologies of the various industries we are involved in.
Zyfra, developer of digital solutions for heavy industry, showcased its monitoring and data collection MDCplus tool for discrete manufacturing including its AI based Predictive Maintenance module to the French market within the Be 4.0 industrial international fair. The fair took place on the 19th – 20th of November at Mulhouse.
October 31, Barcelona, IoT Solutions World Congress (IoTSWC) – The Intelligent Mine project by Industrial digital technology provider, Zyfra, won the IoT Solutions Awards 2019, which recognise the best international projects developed in the field of industrial internet in the last year.
A Zyfra team of representatives are getting ready to travel to Dubai to represent us at GOTECH – the Gas & Oil Technology Showcase and Conference.