Zyfra Process
Industries

IoT Award 2020 — The best IoT Platform

About Zyfra Process Industries

A drop in product quality, an increase in cost price due to overspending of useful materials, an increase in energy costs, a periodic deviation of a technological process from predetermined norms — these are the most common problems of process production.

The symbiosis of industry competencies and an in-depth knowledge of automation processes is what allows the Zyfra team to develop software for the optimal solution of these problems.

Reduce production costs

Achieve maximum production potential through the construction of cyber-physical systems (Industry 4.0)

Improve the integrity and reliability of data

How can production data
reduce product cost price?

The creation of a single digital layer and the competent use and analysis of data allows us to optimize business processes, stabilize the production process and, as a result, reduce the product’s cost price. Zyfra’s software products and solutions have repeatedly proven themselves in the solving of similar problems in various branches of process industries.

Products

Cases

The calculation of the technological
cost for a batch of Product

Product used:
- Zyfra Industrial Framework
Goal
- To solve the problem of cost analysis.
Effects
- A cost reduction of 4-6%
ZIF function
- Collecting and archiving data at all stages
  of production. Integrating with systems
  of a lower (process control system)
  and upper (ERP) level. Providing data
  to the calculation module (a model
  of our own design). The visualization
  and gradation of cost sources.

The calculation of the technological <br> cost for a batch of Product

technological Monitoring

Product used:
- Zyfra Industrial Framework
Goal
- To reduce violations of technological regimes.
Effects
- Reducing unplanned downtime
  Increasing production output
  An overall increase of production, while maintaining quality (there is a separate module for quality control — ZQA), by up to 12%
ZIF function
- Data collection, violation monitoring as well as the visualization of the production process (for dispatcher control).
  Alarming (signalization) at abnormal activities — parameter deviations.
  Predicting interruptions due to control of abnormal activities.

Technological process stabilization

Product used:
- Zyfra Industrial Framework
Goal
- To reduce consumption of useful component, while maintaining quality.
Effects
- Reducing useful component consumption
  Reducing production costs by 3-6%
ZIF function
- Collecting data, monitoring violations, presenting a visualization of the production process for dispatcher control and managing the process in an optimal mode (6-sigma principle).