For pipe production

Zyfra Heat
Treatment

Integrated AI solution managing the duration and efficiency of heat treatment processes. Primarily intended for continuously active furnace production lines.
Integrated AI solution managing the duration and efficiency of heat treatment processes. Primarily intended for continuously active furnace production lines.

What does it do?

Zyfra Heat Treatment is a software package that ensures process automation at the operational production management level and provides recommendations to heat treatment line technologists and operators for technological parameters to obtain the necessary mechanical product properties, taking into account the initial data (chemical composition, weight, thickness, etc.). Zyfra Heat Treatment is primarily intended for productions with continuously active furnace production lines.

The TOP-10&nbsp;AI Projects Best<br/>IOTWC
The TOP-10 AI Projects Best
IOTWC
Reports
Tailored reports for engineers and managers
Scheduling
Advanced Planning and Scheduling functionality,
focusing on improving the production margin
Optimization
Providing the best approach for heat treating pipes
and includes online corrections
2%QUALITY IMPROVEMENT
5%PRODUCTIVITY IMPROVEMENT
10%COST REDUCTION

Features

  • Automatic parameter setup for heat treatment

  • Real-time heat treatment parameter control

  • Reducing the time to master products from new steel grades

  • Data integration from related corporate information systems

  • Advanced analytics of heat treatment results, reject analysis

An in-depth look at the Features
REAL-TIME SUPPORT FOR DECISION-MAKING
The system monitors and issues optimal temperature recommendations as well as recommendations for time spent in the furnace and quenching device to maintain the desired product quality. This improves overall product quality, as demonstrated by testing and customer satisfaction.
CREATING A HEAT TREATMENT REGIME MAP IN AUTOMATIC MODE
Based on source data from related corporate information systems, Zyfra Heat Treatment creates a heat treatment regime map in automatic mode, which reduces the workload on technological personnel.
heat-treatment
heat-treatment

Why use Zyfra Heat Treatment?

increases production volume
Optimizing planning

Faster treatment modes

Reducing repeated treatment
    Reduces costs
    Reducing repeated treatment

    Lowering transition time

    Adopting new products faster and changing to cheaper steel
      Customer satisfaction
      Higher quality

      Greater flexibility in planning
        Provides automation
        Operator, master & planning bureau spend less time on manual work and more focusing on quality and cost