For pipe production

Zyfra Heat
Treatment

The integrated ASP, DSS and BI solution for all
your heat treatment needs

What does it do?

Zyfra Heat Treatment AI assists with and improves planning, technical optimization, real-time operations and analytics. The focus is pipe production for lines with a capacity of 30 000 tons a year and more.

The TOP-10&nbsp;AI Projects Best<br/>IOTWC
The TOP-10 AI Projects Best
IOTWC
Reports
Tailored reports for engineers and managers
Scheduling
Advanced Planning and Scheduling functionality,
focusing on improving the production margin
Optimization
Providing the best approach for heat treating pipes
and includes online corrections
PRODUCTIVITY IMPROVEMENT
MARGIN INCREASE
QUALITY IMPROVEMENT
Features
  • Advanced Scheduling

  • New grades fast start

  • On-demand, Instant Rescheduling

  • Quality inspection

  • Furnace and Cooling auto-setup

  • Efficiency Reports

  • Real-time furnace control

An in-depth look at the Features
Advanced Planning
& Scheduling
This module provides optimal shift planning, taking into account all current, logged orders, their dates, priority and margin — transition times, supply limitations and delivery logistic limitations.
Instant
Re-scheduling
This provides fully automatic scheduling, data integration, less than 1-minute ‘new plan’ gene- ration and the best new schedule while limiting the number of changes to a minimum.
Real-Time Decision
Support System
This system monitors temperatures in the furnaces and sprayer/tub. It can apply suggested furnace section temperature changes and ensure that all pipes in the batch maintain quality despite changes in the furnace state. This means overall quality is improved, both in random tests and in actual product to client.
Technology Intelligence
We had equipment fluctuations, how did this affect production? We used new AI-suggested modes, how did it help? A batch failed quality control, how is it different from other batches? We produced 1000 tons more, but what is our margin?
heat-treatment
heat-treatment

Why use Zyfra Heat Treatment?

increases production volume
Optimizing planning

Faster treatment modes

Reducing repeated treatment
Reduces costs
Reducing repeated treatment

Lowering transition time

Adopting new products faster and changing to cheaper steel
Customer satisfaction
Higher quality

Greater flexibility in planning
Provides automation:
Operator, master & planning bureau spend less time on manual work and more focusing on quality and cost