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Digital
Industrial
Platform
A joint venture between Zyfra and Gazprom Neft
We are developing and implementing an industrial IoT platform for the oil refining and chemical industries. This platform enables an enterprise to connect all their industrial data to maximize the economic benefits of IoT, ML and modern functional application architecture. The platform’s presence significantly speeds up the creation and implementation of products that increase technological conversion efficiency. The microservice architecture makes it possible to use solutions from different developers while maintaining the overall traceability of the processes.
Zyfra Industrial IoT Platform Oil&Gas
a real-time data platform for solving industrial and technological process control problems in the oil and gas, chemical, and petrochemical industries.
Based on open source components
Modern microservice architecture
Focused on tasks:
- - Manufacturing management (MES)
- - Сonnectivity (IoT)
- - Big Data management
- - Developing personalized applications
Based on open source components
Modern microservice architecture
Focused on tasks:
- - Manufacturing management (MES)
- - Сonnectivity (IoT)
- - Big Data management
- - Developing personalized applications
Exploration
Development
Production
Transportation
Processing
Key effects
Up to 20% reduced
IT expenses due to IT system centralization
IT expenses due to IT system centralization
Significantly accelerated
implementation of new digital scenarios and development of IT solutions using ready-made platform components
implementation of new digital scenarios and development of IT solutions using ready-made platform components
Data collection and organization from all production processes
Third-party solution integration as part of the platform base, the ability to place business applications at the platform perimeter: currently more than 30 proprietary and partner solutions are available on the platform
Products
The Digital Industrial Platform represents:
More than 10 years of experience in the development and implementation of industrial solutions
Integration options with other solutions
Constantly expanding functionality
Unified namespace
Cases
Facility gas contamination monitoring at one of the largest and most high-tech oil refineries in Russia
ZIIoT functions
- Integration of all gas sensors from 75 process units
- Signal processing unification from the process control system
- Integration with external system work order tolerances
- Information visualization regarding gas content at enterprise facilities in various graphical, tabular, and textual representations
- Online output from sensors on a mobile device
- The use of new technologies and approaches to develop business applications
Expected effects
- Reduced leak detection time by 3-12 hours
- Reduced emergency response time by 30-50%
- Reduced false positives by 20%
- Reduced FTE gas control by 90%
Data lake and production monitoring system at one of the largest bitumen product operations in the Russian Federation, a leading manufacturer of polymer-bitumen binders
ZIIoT functions
- Production information collection and storage in a single system
- Technological monitoring
Expected effects
- Reduced number of technological regime violations by 50%
Automated material balance calculation system for one of the largest producers and exporters of potash fertilizers in the world
ZIIoT functions
- Increased reliability of received data (transparent production accounting)
- Minimized human factor
- Transition from monthly to real-time resource monitoring
- Automated deviation and loss detection
Expected effects
- Reduced unidentified losses by 30-40%
- 1% recovery increase
Data collection and visualization system at one of the leading petrochemical businesses in the CIS
ZIIoT functions
- Manual labor reduction for the collection, presentation, and analysis of information regarding technological equipment operation
- Gathering workshop technological process information in a single place with the provision of fully reliable information regarding production processes
Expected effects
- Reduced time for generating reporting information by 30%
- Reduced number of technological regime violations by 50%
«Intelligent Field» System for one of the largest fields in the Russian Federation
ZIIoT functions
- Model multiphase flows in pipelines and gas gathering networks
- Draw up short-term and long-term forecasts
- Problem area and complication identification in the production system, based on continuous multivariate calculation results
- Information visualization regarding facilities, including well design, GIS data, hydrodynamic well studies (GDIS), testing, drilling, coring, results of core studies, elements of geological and hydrodynamic models
Expected effects
- Automatic information support with management decision options to optimize hydrocarbon production and achieve BP performance
- Routine process automation at the top level of development management
Products
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